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So here is where we're at with this..

Please forgive the battle rifle, I needed to see how mobile I was while holding a weapon! In the meantime I have a very nice Mattock kit on the way.

Currently I am still looking for a good cheap pair of boots to sacrifice for this project. Other than that the costume is finished build-wise. I was able to go back and build the elbows and hand plates. The initial painting is done. Weathering will be next. Then the lights. I have some very nice LED strips which I need to plan to install so that should be fun.

I thought I'd update the description to help answer some questions, most of these have already been explained in my other "In Progress" images.

* The entire suit is constructed from mostly gray EVA foam mats (the kind that interlock and are used as flooring), 1/4 in. black construction foam, 3mm black construction foam, and a few 3mm styrene pieces were used as shaping supports along curved edges (so I wouldn't have to heat form), and also clear plexiglas for the visor.

* I did not use a heat gun at all for the foam, any curves were achieved with styrene glued along the edges. However, a heat gun was used for the visor which was heated and worked over a curved foam "buck" that I made.

* Paints used - Plasti-Dip Spray, Black (used as sealant/primer - must be very generous with coating to get best finish! It will get expensive so spread your build out!), RustOleum *Metallic* Charcoal Gray, Liquitex Crimson Red and Titanium White acyclic paints for the stripes. VHT Niteshades to tint the clear visor.

* All parts where cut using a scroll saw (not by hand)

* Many MANY areas like the chest were formed by beveling edges of small parts and gluing together (not stacking/layering thick foam sections on top of each other) The interior bevel gaps were filled with tiny beveled 1/2 in. foam strips to provide reinforcement for the parts.

* Invest in a scroll saw :)

* Some shapes and panel lines were made by actually cutting the larger foam part where the lines are and re-gluing it together, then running the end of the hot-glue gun or wood burning tool along the seam to create an industrial welded effect. Don't be afraid to cut up a large part into smaller areas and re forming! It looks way better than if you try to cut those lines by hand afterward.

* Areas like the Ab section started as one piece then were cut and offset by half the foam's thickness and re-glued to give the illusion that it was layered. By keeping it thin and not layering the thick foam mats over one another you get more curvature and a clean silhouette. THIN TO WIN

* And please like my page :) [link]

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Submitted on
July 8, 2012
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:iconjournei:
~Journei Apr 18, 2013  Hobbyist Writer
That's just too awesome.
Reply
:icon0pt1c5:
That looks awesome! I don't plan on cosplaying, but I really want to make that helmet. I've tried looking for templates for the past hour or so, but all I've come across are pdo files that I can't read (mac user here).
Reply
:iconmydnight-ryder:
SO this is what an N7 would look like in a Halo crossover. I challenge any writers out there to make that so.
Reply
:icongabste1989:
I'm awestruck every time I see this...
Reply
:iconhsholderiii:
~hsholderiii Sep 11, 2012  Professional Digital Artist
lol thanks. So are the cats, I think..
Reply
:icongabroru:
~Gabroru Sep 5, 2012  Student Digital Artist
Ha!
I see a battle rifle.
That is an amazing piece of craftsmanship.
Very nice work!
Reply
:iconhsholderiii:
~hsholderiii Sep 8, 2012  Professional Digital Artist
haha yep, I didn't have my Mattock at the time and needed to see if I could carry a prop around.
Reply
:icongabroru:
~Gabroru Sep 8, 2012  Student Digital Artist
lol
Reply
:iconrazielt:
This is some damn impressive work, amazing talent. I have so many questions but i think i'll look through all of your other works first, hate to ask anything you've already answered lol.

Again amazing work.
Reply
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